ALL BENGALI JEWELLERY WORKERS WELFARE TRUST

Manufacturing

Material Preparation

The manufacturing process starts with acquiring raw materials. This includes precious metals such as gold, silver, platinum, as well as gemstones, pearls, and other decorative elements. These materials are sourced from suppliers who provide them in various forms such as ingots, sheets, wires, or pre-cut gemstones.

Design Transfer

The finalized jewelry design, typically in the form of detailed CAD (Computer-Aided Design) models, is transferred to the manufacturing facility. This can be done electronically or by providing physical prototypes or drawings to guide the production process.

Casting

For complex designs or designs with intricate details, the casting process may be employed. This involves creating a mold of the jewelry piece using materials such as silicone or wax. Molten metal is then poured into the mold to create the final shape. After cooling and solidification, the jewelry piece is removed from the mold and further processed.

Metalwork

For jewelry made from metals like gold or silver, metalwork is a crucial step. Skilled artisans use techniques such as cutting, shaping, soldering, and welding to form the metal into the desired shape and structure. This may involve using hand tools or specialized machinery.

Stone Setting

If the jewelry design includes gemstones or diamonds, stone setting is performed. This requires precision and skill to securely set the stones into the metal framework. Common stone setting techniques include prong setting, bezel setting, pave setting, and channel setting.

Polishing and Finishing

Once the metalwork and stone setting are complete, the jewelry piece undergoes polishing and finishing processes to enhance its appearance. This includes smoothing rough edges, buffing the surface to a high shine, and applying any desired surface treatments such as plating or oxidation.

Quality Control

Throughout the manufacturing process, rigorous quality control measures are implemented to ensure each jewelry piece meets specified standards. Inspections are conducted at various stages to check for defects, accuracy of dimensions, and overall craftsmanship.

Final Inspection and Packaging

After completing the manufacturing process, each jewelry piece undergoes a final inspection to ensure it meets quality standards. Once approved, the jewelry is carefully packaged, often in branded packaging, ready for distribution and sale.

Distribution and Sales

The manufactured jewelry pieces are then distributed through various channels such as retail stores, online platforms, or directly to wholesalers or distributors. Marketing strategies are employed to promote the jewelry and attract customers. Efficient distribution channels ensure the jewelry reaches its intended market effectively.